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    生物质富氧燃烧模式下KCl熔盐腐蚀特性研究

    Study on the corrosion characteristics of KCl molten salt in biomass oxygen-enriched combustion mode

    • 摘要: 物质直燃和富氧燃烧技术耦合使CO2负排放成为可能。但与常规的化石燃料相比,生物质中含有大量的碱金属化合物,可能加剧锅炉受热面的腐蚀风险,为锅炉运行带来安全隐患。KCl是生物质灰的重要组成之一,研究KCl熔盐对受热面的腐蚀规律具有重要意义。在模拟烟气高温腐蚀试验系统上进行KCl的熔盐腐蚀试验研究。选用2种过热器、再热器材料(TP347H、HR3C)制片,采用新型的镀盐系统模拟碱金属在管壁上的冷凝过程,进而在不同模拟烟气环境下开展腐蚀增重试验,最终对腐蚀试片进行微观形貌及产物成分分析。结果发现,熔盐腐蚀和气氛腐蚀的增重曲线整体随时间呈抛物线变化;相同腐蚀温度条件下,过热器、再热器表面沉积KCl时,腐蚀速率比气氛腐蚀显著提高;温度升高能显著加剧材料腐蚀,与450 ℃相比,2种材料在650 ℃下的平均腐蚀速率提高16倍以上;与常规空气燃烧模式相比,富氧燃烧模式下,CO2能促使Cr元素向金属表面迁移,进而对金属表面起保护作用,减轻富氧燃烧模式下的腐蚀程度;高湿烟气环境下,水蒸气能一定程度上抑制2种管材的熔盐腐蚀过程;与TP347H相比,Cr、Ni含量较高的HR3C耐熔盐腐蚀性能更强。

       

      Abstract: The coupling of oxy-biomass combustion and oxygen-enriched combustion technology makes it possible to realize CO_2 negative emissions. However,compared with conventional fossil fuels,biomass contains a large number of alkali metal compounds,which may aggravate the hot corrosion of the heating surfaces in combusting process,and bring great potential danger to boiler operation. As one of the key compounds in biomass ash,it is of great significance to study the corrosion behavior of KCl molten salt on heating surface. In this paper,the molten salt corrosion test of KCl was studied in the simulated flue gas high temperature corrosion test system. Two kinds of superheater and reheater materials (TP347H,HR3C) were studied in different gas environment. Meanwhile,a new salt plating system was used to simulate the condensation process of alkali metal on the tube wall. Then,the corrosion weight gain test was carried out in different simulated flue gas environment. Finally,the corrosion product on the microstructure and composition analysis were further studied. The results show that the weight curves of molten salt corrosion and atmospheric corrosion follow parabola law with time. When KCl is deposited on the surface of superheater and reheater under the same corrosion temperature,the corrosion rate is significantly higher than that of atmospheric corrosion. The increase of temperature can significantly aggravate the corrosion of the materials mentioned above. Compared with 450 ℃,the average corrosion rate of the two materials at 650 ℃ is increased by more than 16 times. Compared with the conventional air combustion mode,CO_2 can promote the migration of Cr element to the metal surface under the oxygen enriched combustion mode,thus protecting the metal surface and reducing the corrosion degree under the oxygen enriched combustion mode. The high concentration of moisture can slightly inhibit the hot corrosion. Compared with TP347H,HR3C is more resistant to molten salt corrosion because of high Cr and Ni content.

       

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