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    基于响应面法优化SDBS对低阶煤泥浮选的促进作用

    Optimization of promoting effect of SDBS on low rank coal flotation utilizing based on response surface method

    • 摘要: 针对低阶煤表面含氧官能团多,传统浮选药剂分选效果较差的难题,采用阴离子表面活性剂十二烷基苯磺酸钠(SDBS)作为浮选促进剂开展了低阶煤浮选试验研究。通过单因素条件试验,确定适宜的柴油和SDBS用量分别为6~9 kg/t和800~1 500 g/t,仲辛醇与柴油用量比为1∶10~1∶5。在此基础上,采用响应面法对柴油、仲辛醇和SDBS的用量进行优化,优化试验结果表明,柴油、仲辛醇、SDBS之间存在交互作用,其主效应关系为:SDBS >柴油 >仲辛醇,并获得了以浮选完善度为响应值的二阶回归方程,确定了柴油、仲辛醇、SDBS的最佳用量分别为8.57 kg/t、1.28 kg/t、1 307 g/t,此时浮选完善度的理论值为24.16%,在最优药剂用量条件下开展了浮选验证试验,获得的浮选完善度为23.98%,与响应面法得到的理论值基本相符,表明采用响应面法优化药剂制度准确可行。XPS宽程扫描检测结果表明,低阶煤表面的氧碳比为1.40%,吸附SDBS、柴油和柴油+SDBS后,氧碳比分别降至1.26%、1.12%和1.01%;XPS C1s分析结果表明,低阶煤表面的C—C/C—H基团含量为66.47%,吸附SDBS、柴油和柴油+SDBS后,分别提高到72.60%、75.13%和77.12%;吸附前后,低阶煤表面含氧官能团含量均明显降低,C—O基团含量由吸附前的16.59%分别降低至15.71%、14.66%和12.71%,C.O基团由10.09%分别降低至7.70%、4.23%和5.64%,O-C-O基团由6.85%分别降低至3.99%、5.98%和4.54%。XPS检测结果表明,将柴油和SDBS复配使用,作用效果优于单独使用柴油和SDBS。SDBS作为促进剂时,低阶煤表面C—C/C—H基团含量的增加以及含氧官能团含量的降低,表明SDBS与低阶煤表面发生了以氢键吸附为主的物理吸附,实现了对低阶煤表面含氧官能团的有效覆盖,同时,SDBS中的C—C/C—H基团暴露在低阶煤表面,增强了低阶煤表面的疏水性,有利于改善低阶煤泥的可浮性。

       

      Abstract: In order to solve the problem that there are many oxygen-containing functional groups on the surface of low-rank coal and the separation effect of traditional flotation agents is poor,the low rank coal flotation experiment was carried out by using the anionic surfactant SDBS as flotation promoter.By single factor condition test,the suitable range of diesel oil and SDBS dosage were determined to be 6-9 kg/t and 800-1 500 g/t respectively,and the ratio of sec-octanol to diesel oil dosage was 1 ∶ 10-1 ∶ 5. On this basis,the response surface method was used to optimize the amount of diesel,sec-octyl alcohol and SDBS.The optimization test results show that there is an interaction among diesel,sec-octyl alcohol and SDBS,and the main effect relationship was as follows: SDBS>diesel>sec-octyl alcohols,and the second order regression equation with flotation perfect degree as the response values is obtained,which determines the best dosage of diesel,sec-octyl alcohols,SDBS to be 8. 57 kg,1. 28 kg/t,1 307 g/t,respectively.At this time,the theoretical value of the flotation perfect degree is 24. 16%.Under the condition of the optimal dosage of reagents,the flotation experiment was carried out. The obtained flotation perfect degree is 23. 98%,which is consistent with the theoretical value of the response surface methodvalue.The results show that the response surface method used to optimize agent system is accurate and feasible.The XPS wide-range scanning test results show that the oxygen-carbon ratio on the surface of low-rank coal is 1.40%.After adsorbing SDBS,diesel oil and diesel oil+SDBS,the oxygen-carbon ratio decrease to 1. 26%,1. 12% and 1. 01%,respectively.XPS C1 s analysis results show that the content of C—C/C—H group on the surface of low-rank coal is 66. 47%.After adsorbing SDBS,diesel oil and diesel oil+SDBS,the oxygen-carbon ratio increase to 72. 60%,75. 13%and 77. 12%,respectively.Before and after adsorption,the content of oxygen-containing functional groups on the surface of low-rank coal decreases significantly,the content of C—O group decreases from 16. 59% before adsorption to 15. 71%,14. 66% and 12. 71%,the content of C O group decreases from 10.09% to 7. 70%,4. 23% and 5.64%,and the content of O C—O group decreases from 6. 85% to3. 99%,5. 98% and 4.54%,respectively.The XPS test results show that the combined use of diesel and SDBS is better than that of diesel and SDBS alone.When SDBS as promoter,the content of C—C/C—H groups on the surface of low rank coal increases and the content of oxygen containing functional groups decreases,which indicates that the hydrogen bonding adsorption is the main physical adsorption of SDBS on the surface of low rank coal,the effective implementation of oxygen containing functional groups in low rank coal surface is realized,at the same time,C—C/C—H groups of SDBS expose on the surface of low rank coal enhance the hydrophobicity of low rank coal surface,which helps improve the flotability of low rank coal slime.

       

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